Energy-saving transformation scheme of injection molding machine

Injection Molding Machine is a kind of mechanical equipment used for manufacturing Plastic Products, its energy consumption is large, the purpose of Injection molding machine energy saving transformation is to reduce energy consumption and reduce the impact on the environment. The following are some energy-saving transformation schemes of the injection molding machine:

1. Update the energy-saving frequency converter: the energy conversion efficiency of the frequency converter used in the traditional injection molding machine is low. The update to the energy-saving frequency converter can improve the energy conversion efficiency and reduce the energy consumption. Energy-saving inverter can adjust the motor speed according to the actual production demand to reduce energy consumption.

2. Installation of high efficiency motor: the use of high efficiency motor can greatly reduce energy consumption. High efficiency motor has high energy conversion efficiency, compared with ordinary motor can save more than 30% of energy consumption.

3. Use of energy-saving heating system: the heating system of injection molding machine is the main part of energy consumption, and the use of energy-saving heating system can reduce energy consumption. This includes the use of energy-efficient heaters and optimizing the heating system structure to reduce heat loss.

4. Optimize the injection process parameters: By optimizing the injection process parameters, the efficiency of the injection process can be improved, and the waste rate and energy consumption can be reduced. For example, parameters such as injection temperature, injection time and injection speed are adjusted to improve material utilization and production efficiency.

5. Installation of energy-saving Auxiliary Equipment: the auxiliary equipment of the injection molding machine (such as cooling system, compressed air system, etc.) will also consume a lot of energy, and the energy consumption can be reduced through the installation of energy-saving auxiliary equipment. For example, the use of high efficient water cooling system, high efficient compressed air system, etc.

6. Regular maintenance and maintenance: Regular maintenance and maintenance of the injection molding machine can ensure its normal operation, and reduce energy consumption. Including cleaning and lubricating the machines, replacing the damaged parts, etc.

7. Resource recovery and reuse: optimize the product design, increase the recycling device in the injection molding machine, reuse the waste product and waste residue, and reduce the waste of resources.

8. Improve staff awareness: improve employees' awareness of energy saving and environmental protection, train employees about the knowledge and skills of injection molding machine energy saving, so that they can actively participate in the energy saving transformation.

To sum up, the energy-saving transformation scheme of injection molding machine includes updating energy-saving frequency converter, installing high-efficiency motor, using energy-saving heating system, optimizing the injection molding process parameters, installing energy-saving auxiliary equipment, regular maintenance and maintenance, resource recovery and reuse, and improving staff awareness and other measures. Through comprehensive implementation of these measures, the energy consumption of injection molding machine can be reduced and the impact on the environment.